Levi's Is Using Lasers to Distress Jeans in Seconds

Levi'southward has a new tool for giving your jeans that perfectly worn-in look: lasers.

Over the past thirty years, the denim brand has created worn, faded pattern elements on its jeans past hand, a labor-intensive process that required 18 to twenty steps for every cease and thousands of chemical formulations. Using lasers, Levi's was able to cut the finishing process down to simply three steps and dramatically reduce the number of chemicals information technology uses.

Adult in its Eureka Innovation Lab in San Francisco, this new, automatic process, dubbed Future-Led Execution, or F.Fifty.X., allows the company to distress a garment in effectually 90 seconds. Using manual techniques of the past, workers can simply complete just 2 to three pairs per 60 minutes.

It all starts with an actual pair of vintage jeans.

"Our first step in the new procedure is to photograph the jean, and and then nosotros take that and illustrate it in a mode that the laser can translate," Levi's VP of Technical Innovation Bart Sights, said in a YouTube video (embedded higher up). "What used to happen, traditionally, in eight, ten, twelve minutes with transmission applications, we can now execute with the laser in 90 seconds or so." Later on a final launder cycle, the jean is skillful to go.

This new operating model isn't but more efficient, information technology's also better for the environment. With F.L.10., Levi'southward said information technology plans to eliminate "thousands" of its chemical formations from its supply concatenation, cutting the number downward to just a few dozen. This will assistance the company get closer to its goal of achieving nada discharge of hazardous chemicals past 2022.

"This is something that we're scaling across our unabridged denim supply chain," said Levi's Chief Supply Chain Officer Lez O'Neill. "This is going to be our new operating model. We're all in."

Near Angela Moscaritolo

Angela Moscaritolo is PCMag'due south expert on fettle and smart home products. Teaching yoga for well-nigh 10 years has helped her in evaluating a range of continued health products including fitness trackers, eye charge per unit monitors, rowers, smart scales, stationary bikes, strength training machines, treadmills, and more than. Angela likewise tests smart home devices from her ranch in Florida, including air purifiers, kitchen appliances, and robot vacuums, just to name a few.

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